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Description
Configured for shaft speed and acceleration monitoring in Trusted ESD and SIS platforms, the ICS Triplex T8442C (T8442 TMR Speed Monitor Module) executes turbine over-speed protection and emergency trip functions independently of standard process control loops.
Hardware Specifications
| Parameter | Specification |
|---|---|
| Model | T8442C |
| Brand | ICS Triplex / Rockwell Automation |
| Product Family | Trusted TMR System |
| Module Type | TMR Speed Monitor Module |
| Weight | 1.2 kg |
| Dimensions | 30.2 x 26.5 x 3.0 cm |
| Operating Temp | -20 deg C to +70 deg C |
| Power Consumption | Approx. 40 W to 80 W heat dissipation / power range |
| Operating Voltage | 20 to 32 VDC |
| Nominal Voltage | 24 VDC via backplane |
| Safety Integrity Level | IEC 61508 SIL 3 |
| Architecture | Triple Modular Redundancy (TMR) |
| Monitoring Groups | 3 |
| Speed Input Channels | 3 TMR channels per monitoring group |
| Output Structure | 2 quad-redundant output drive structures per monitoring group |
| Turbine Train Capacity | Up to 3 separate turbine trains |
| Supported Speed Probes | Active and passive variable reluctance probes |
| Compatible Chassis | Trusted T8300 Controller Chassis |
| Speed Input FTA | T8846 |
| Speed Output FTA | T8891 |
TMR Safety Monitoring and Trip Execution
The T8442C uses Triple Modular Redundancy to process speed and acceleration signals through independent monitoring channels. The architecture supports SIL 3 safety functions, continuous online fault tolerance, self-testing, and hot-swap module replacement.
Each monitoring group provides three TMR speed input channels and two quad-redundant output drive structures. The three groups allow the module to process speed protection functions for up to three separate turbine trains.
The module operates independently from conventional process control loops. Consequently, over-speed and over-acceleration trip decisions remain assigned to the dedicated safety monitoring path.
Supported inputs include active speed probes and passive variable reluctance sensors. Sensor selection must match the associated T8846 speed input FTA and installed field wiring configuration.
Frequently Asked Questions (FAQ)
Q: What supply voltage does the T8442C require?
A: The module operates from 20 to 32 VDC, with 24 VDC nominal supply provided through the backplane.
Q: Can the T8442C be replaced while the Trusted system remains operational?
A: The supplied data specifies hot-swap replacement capability. Replacement procedures must follow the applicable Trusted system maintenance documentation.
Q: How many speed monitoring channels are provided?
A: Each of the three monitoring groups provides three TMR speed input channels, supporting up to three turbine trains.
Field Installation Guidelines
Install the T8442C in a compatible Trusted T8300 Controller Chassis and verify correct mechanical seating before energizing the system.
Use the specified T8846 Speed Input FTA and T8891 Speed Output FTA for the corresponding field signal interfaces.
Separate speed probe wiring from high-current power conductors and switching circuits to reduce electromagnetic interference and induced transients.
Maintain consistent cable shielding and grounding practices according to the Trusted system installation documentation. Avoid creating unintended shield current paths between field termination points and controller chassis grounds.
Verify supply polarity, backplane seating, field termination, and probe wiring before commissioning. Confirm that active and passive variable reluctance sensors match the configured input interface.
After installation, perform the applicable diagnostic and channel verification procedures before placing over-speed or over-acceleration protection into service.
Features
We welcome bulk orders and have a minimum order quantity of just one unit.
Upon request, we can provide all necessary documentation, including Certificates of Origin/Conformance and other required export documents.
For items in stock, we aim to deliver within 1-3 days after payment confirmation. Items with specified lead times will be delivered according to the quoted schedule.
We accept 100% T/T (Telegraphic Transfer) payment before shipping. For items with lead times, a 30% deposit is required upfront, with the remaining 70% due before shipment. For RMB transfers, please contact us if you have an agent in China.
We offer a standard one-year warranty on all new and original items. If you require an extended warranty, please contact us for additional cost details.
Your satisfaction is important to us. If you need to return an item, it must be done within 30 days of the order date. The product must be unused, unopened, and in its original packaging with all accessories included. Refunds are processed within 5-7 business days after we receive the returned item. Please note that shipping and related charges are non-refundable.
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