ABB PM863K02 3BSE088382R1 Redundant Controller Unit

General Information

• Article number: 3BSE088382R1 (PM863K02)
• Redundancy: Yes
• High Integrity: Yes
• Clock Frequency: 96 MHz
• Performance: 1000 boolean operations in 0.17 ms
• Memory: 32 MB
  • RAM available for application: 22.184 MB
  • Flash memory for storage: No

Detailed Data

• Processor type: MPC866
• Switch over time in redundant configuration: Max 10 ms
• Number of applications per controller: 32
• Number of programs per application: 64
• Number of diagrams per application: 128
• Number of tasks per controller: 32
• Number of different cycle times: 32
• Cycle time per application program: 10 ms
• Flash PROM for firmware storage: 18 MB
• Power supply: 24 V DC (19.2-30 V DC)
• Power consumption +24 V typ/max: 210/360 mA
• Power dissipation: 5.1 W (8.6 W max)
• Redundant power supply status input: Yes
• Built-in back-up battery: Lithium, 3.6 V
• Clock synchronization: 1 ms between AC 800M controllers by CNCP protocol
• Event queue in controller per OPC client: Up to 3000 events
• AC 800M transmission speed to OPC server: 36-86 events/sec, 113-143 data messages/sec
• Communication modules on CEX bus: 12
• Supply current on CEX bus: Max 2.4 A
• I/O clusters on Modulebus with non-redundant CPU: 1 electrical, 7 optical
• I/O clusters on Modulebus with redundant CPU: 0 electrical, 7 optical
• I/O capacity on Modulebus: Max 96 (single PM863) or 84 (redundant PM863) I/O modules
• Modulebus scan rate: 0 - 100 ms (actual time depending on number of I/O modules)
• Supply current on Electrical Modulebus:
  • 24 V: max 1.0 A
  • 5 V: max 1.5 A
• Ethernet channels: 2
• Ethernet interface: Ethernet (IEEE 802.3), 10 Mbit/s, RJ-45, female (8-pole)
• Control Network protocol: MMS (Manufacturing Message Service) and IAC (Inter Application Communication)
• Recommended Control Network backbone: 100 Mbit/s switched Ethernet
• Real-time clock stability: 100 ppm (approx. 1 h/year)
• RS-232C interface: 2 (one general, 1 for service tool)
• RS-232C interface (COM3) (non-redundant only): RS-232C, 75-19 200 baud, RJ-45 female (8-pole), not opto isolated, full RTS-CTS support
• RS-232C interface (COM4) (non-redundant only): RS-232C, 9 600 baud, RJ-45 female (8-pole), opto isolated, no RTS-CTS support

Environment and Certification

• Operating Temperature: +5 to +55 °C (+41 to +131 °F)
• Storage Temperature: -40 to +70 °C (-40 to +158 °F)
• Temperature Changes: 3 °C/minute according to IEC/EN 61131-2
• Pollution Degree: Degree 2 according to IEC/EN 61131-2
• Corrosion Protection: G3 compliant to ISA 71.04
• Relative Humidity: 5 to 95 %, non-condensing
• Emitted Noise: < 55 dB (A)
• Vibration:
  • 10 < f < 50 Hz: 0.0375 mm amplitude
  • 50 < f < 150 Hz: 0.5 g acceleration
  • 5 < f < 500 Hz: 0.2 g acceleration
• Rated Isolation Voltage: 500 V a.c.
• Dielectric Test Voltage: 50 V
• Protection Class: IP20 according to EN 60529, IEC 529
• Altitude: 2000 m according to IEC/EN 61131-2
• Emission & Immunity: EN 61000-6-4, EN 61000-6-2
• Environmental Conditions: Industrial
• CE Mark: Yes
• Electrical Safety: EN 50178, IEC 61131-2, UL 61010-1, UL 61010-2-201
• Hazardous Location: cULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X
• ISA Secure Certified: Yes
• Marine Certificates: ABS, BV, DNV-GL (LR, Lloyd, Pending)
• TUV Approval: Yes
• RoHS Compliance: EN 50581:2012
• WEEE Compliance: DIRECTIVE/2012/19/EU

Dimensions

• Width: 119 mm (4.7 in.)
• Height: 186 mm (7.3 in.)
• Depth: 135 mm (5.3 in.)
• Weight (including base): 2700 g (5.95 lbs)