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Alnico Systems & ABB Robotics: Driving Smart Automation in Fruit Processing

Alnico Systems & ABB Robotics: Driving Smart Automation in Fruit Processing

Alnico Systems Becomes an ABB Authorised Value Provider

Alnico Systems Pty Ltd, based on the Central Coast of New South Wales, has been officially recognised as an ABB Robotics Authorised Value Provider (AVP). This milestone strengthens Alnico’s position as a trusted systems integrator in the industrial automation sector, providing clients with tailored solutions that enhance operational efficiency and consistency.

Comprehensive Automation Solutions Across Sectors

With a focus on turnkey automation projects, Alnico Systems designs and implements solutions for industries including food and beverage, agriculture, and logistics. Their portfolio spans system design, pre-sales consulting, and full integration of industrial robots, machine vision, AGVs, conveyor systems, and control solutions.

A notable example is Alnico’s work in high-volume fruit processing, delivering automation systems to companies like The Avocado Collective and Bendotti Avocado, demonstrating their expertise in handling delicate products with high throughput.

Specialised Equipment and Innovative Tooling

Beyond integration, Alnico Systems engineers proprietary machinery such as high-speed tray-stacking machines and pallet-scanning systems capable of reading barcodes across full pallets. This expertise in hardware design allows for seamless integration with ABB robotic systems, improving accuracy, speed, and traceability in post-harvest operations.

From a technical perspective, this highlights Alnico’s ability to engineer solutions that bridge mechanical, electrical, and software systems—a critical competency in complex automation environments.

Deep Expertise with ABB Robotics

Director Jamie, who has worked with ABB robots since 2001, formalised the partnership by joining ABB’s Channel Partner network in 2020. Since then, Alnico Systems has deployed multiple ABB industrial robot systems, including specialised tooling such as custom robotic grippers for palletising avocados, citrus, mangoes, and bananas. These grippers, often paired with ABB IRB 660 palletising robots, optimise throughput while maintaining product integrity.

End-to-End Project Delivery and Support

Alnico Systems excels in providing complete project delivery: from project management, installation, and commissioning to after-sales service and ongoing support. Their small, agile engineering team, augmented by specialist installation contractors, ensures both flexibility and responsiveness—a key advantage for clients seeking customised solutions rather than off-the-shelf systems.

Enhanced Collaboration through ABB AVP Status

As an ABB AVP, Alnico Systems gains access to advanced tools such as RobotStudio® offline programming and simulation software, as well as technical support and training. This close collaboration allows the company to innovate faster, optimise robotic workflows, and maintain high standards of performance for customers.

Real-World Impact: High-Volume Fruit Processing

Recent projects showcase Alnico Systems’ capabilities: for Bendotti Avocado, the team implemented two ABB palletising systems capable of handling 5,000 trays per hour. For The Avocado Collective, upcoming installations will feature multiple palletising robots, tray-handling lines, and pallet scanning systems, significantly upgrading grading and packing efficiency.

From a professional standpoint, these projects illustrate how modern automation can transform agricultural operations by combining precision robotics, integrated control systems, and intelligent material handling.

Alnico Systems & ABB Robotics: Driving Smart Automation in Fruit Processing