GE IC200MDL744 DC Discrete Output Module

Overview

The GE IC200MDL744 is a high-performance 32-point DC discrete output module designed for the VersaMax PLC series. It provides reliable, high-speed digital output control for demanding industrial automation environments. This module supports 5V, 12V, and 24V DC output levels and operates using negative logic, where an output turns ON when the logic level is LOW.

With its two isolated groups of 16 outputs, the IC200MDL744 offers flexible wiring and protection between groups. Its compact size, hot-swap capability, and LED status indicators make it ideal for both new installations and system upgrades. Moreover, it ensures robust field performance in manufacturing, process automation, and packaging systems, where precise and consistent control is crucial.

Key Features and Functional Highlights

• High-Density Design: 32 outputs in a compact form factor save panel space.

• Multi-Voltage Operation: Supports 5V, 12V, and 24V DC systems for flexible use.

• Negative Logic Output: Output turns ON at logic LOW, ensuring compatibility with specific control architectures.

• High Current Capacity: Each output delivers up to 0.5 A, suitable for driving relays and solenoids.

• Group Isolation: Two independent groups provide enhanced protection and wiring flexibility.

• Diagnostic LEDs: Each point has an LED indicator for quick status identification.

• Hot Swap Support: Enables module replacement without system downtime.

• Reliable Field Performance: Designed for long-term operation in harsh industrial environments.

Technical Specifications

Typical Applications

The IC200MDL744 is widely used in factory automation, motion control, and distributed I/O systems. Its flexibility makes it ideal for:

• Packaging machinery requiring high-speed digital output control.

• Assembly lines where compact modules improve I/O density.

• Process control systems in chemical, food, or metal industries.

• Machine tools and robotics needing precise, repeatable signal switching.

Therefore, it suits both centralized and distributed control architectures that demand reliability and fast response times.

Support and Maintenance

GE Fanuc offers long-term product support and replacement services for the VersaMax family. The IC200MDL744’s modular design allows for quick installation, simple troubleshooting, and minimal downtime. In addition, its diagnostic LEDs help maintenance engineers quickly identify output faults or power issues.

FAQ

Q1: What logic type does the IC200MDL744 use?
A1: It uses negative logic, meaning the output is ON when the logic level is LOW.

Q2: Can I use this module in a 24V DC system?
A2: Yes, it supports 5V, 12V, and 24V DC operation for versatile applications.

Q3: Is the module hot-swappable?
A3: Yes, it supports hot swap, allowing replacement without powering down the system.

Q4: Does the module include internal fusing?
A4: No, external protection is recommended since the module has no internal fuse.

Q5: What kind of diagnostic indicators are available?
A5: Each output channel has an individual LED, along with OK and FLD PWR indicators for module and field power status.