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Aerotech Launches AGV-CPO 2-Axis Laser Scan Head for Precision Micromachining

Aerotech Launches AGV-CPO 2-Axis Laser Scan Head for Precision Micromachining

Introducing Aerotech’s AGV-CPO 2-Axis Laser Scan Head

Aerotech Inc., a leader in precision motion control, has expanded its laser scanning portfolio with the AGV-CPO CORE Performance 2-Axis Laser Scan Head. Engineered for versatility, the AGV-CPO merges high-speed dynamics with sub-micron precision, delivering a cost-effective solution for a broad spectrum of laser applications. By leveraging the same control hardware as Aerotech’s premium 2-axis scanners, the AGV-CPO allows users to scale operations without additional infrastructure investment.

As an industrial automation professional, I see this as a significant step toward democratizing high-end laser capabilities. Smaller facilities and research labs can now access the precision and flexibility historically reserved for large-scale industrial operations.

Unified Control Architecture for Seamless Integration

The AGV-CPO is powered by Aerotech’s Automation1 platform, enabling single-controller management of up to 32 servo and galvo axes. This unified environment simplifies system programming, supports RS-274 G-code, and enables advanced features like motion lookahead and C-transformations.

From an engineering standpoint, this architecture reduces integration complexity and enhances process repeatability. It’s particularly valuable in scenarios where multiple axes must coordinate at high speeds—ensuring that complex micromachining tasks can run reliably without extensive operator intervention.

Precision, Dynamics, and Infinite Field of View

Aerotech’s commitment to precision is evident in the AGV-CPO’s digital optical encoders and advanced material construction. The scanner delivers industry-leading resolution and dynamic performance, making it suitable for applications demanding both speed and accuracy.

The Infinite Field of View (IFOV) feature allows seamless coordination with servo stages, eliminating stitching errors and part repositioning. For manufacturers, this translates into higher throughput and reduced cycle times—a critical advantage in high-volume production.

Position Synchronized Output for Consistent Laser Processing

The AGV-CPO incorporates Position Synchronized Output (PSO), which precisely synchronizes laser firing with real-time scanner mirror and stage positions. This ensures consistent energy delivery, critical for delicate processes such as micromachining, laser welding, or additive manufacturing.

From my perspective, PSO is a game-changer for precision manufacturing. It reduces defects and enhances repeatability, particularly in applications where even minor deviations can compromise product quality.

Thermal Management for Stable, Long-Term Operation

Thermal drift is a common challenge in high-speed laser scanning. The AGV-CPO addresses this with integrated motor water cooling and scanner mirror air cooling, maintaining ultra-low thermal drift and high process stability over extended production cycles.

For engineers, this reduces the need for frequent recalibration and minimizes process variation—a subtle but impactful improvement in operational efficiency.

Applications Across Industries

The AGV-CPO is designed to meet the diverse needs of modern manufacturing:

  • Research & Development: Enables rapid experimentation with ultrafast laser processes.

  • Medical Device Manufacturing: Supports precise cutting, drilling, and surface micromachining.

  • Electronics: Ideal for PCB drilling and display cutting with micron-level accuracy.

  • Semiconductor: Facilitates wafer dicing and TGV drilling for advanced components.

  • Additive Manufacturing: Supports two-photon polymerization and other high-resolution processes.

In my experience, the AGV-CPO’s versatility positions it as a bridge between R&D and production environments, enabling organizations to move quickly from prototyping to high-volume manufacturing without significant retooling.

Aerotech Launches AGV-CPO 2-Axis Laser Scan Head for Precision Micromachining