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Securing Industrial Systems: Managing Cyber Threats in OT and IoT Environments

Securing Industrial Systems: Managing Cyber Threats in OT and IoT Environments

The Rising Threat of Cyber Attacks on Industrial Systems

Cyber warfare is no longer a concept confined to science fiction. What William Gibson imagined in Neuromancer has materialized into a tangible threat for industrial environments worldwide. Modern industrial automation systems, spanning manufacturing, energy, transportation, and communications, are increasingly targeted by sophisticated cyber actors. These attacks threaten not only financial assets but also public safety, environmental stability, and critical infrastructure continuity.

Unique Vulnerabilities in Industrial Automation

Industrial systems are particularly vulnerable due to long operational lifespans and reliance on legacy technology. Coordination gaps between IT and OT teams exacerbate risks, especially with multiple remote access tools creating entry points for attackers. Unlike conventional IT environments, these systems often operate continuously, making patching and updates challenging without risking production downtime.

Quantifying Industrial Cyber Risk

Data from Nozomi Networks highlights alarming trends: in the second half of 2024, manufacturing recorded 462 vulnerabilities, energy 174, and communications 74. The U.S. rose to the top of the list of most-targeted countries. Notably, 94% of Wi-Fi networks in industrial environments remain vulnerable to deauthentication attacks—a simple yet highly effective method for credential theft and system disruption. This underscores the need for proactive, sector-specific security measures.

Advanced Persistent Threats and State-Sponsored Actors

Industrial environments are increasingly under the scrutiny of well-resourced nation-state actors. Operations such as Volt Typhoon and Salt Typhoon demonstrate long-term, undetected infiltrations of critical infrastructure. New malware tools like BUSTLEBERM and OrpaCrab exploit OT and IoT vulnerabilities, targeting energy systems, telecommunications, and critical industrial operations. These threats reflect a strategic focus on demonstrating geopolitical power through cyber disruption.

Strategic Exposure Management: Beyond CVSS Scores

Traditional vulnerability management is no longer sufficient. Industrial organisations must adopt an exposure management framework that prioritises assets based on criticality, compensating controls, and safety implications—not just CVSS scores. By focusing on the highest-impact risks, organisations can allocate resources more effectively, reducing both operational and public safety exposures.

Sector-Specific Vulnerabilities

Manufacturing remains the most vulnerable sector, followed by energy and communications. The rise in vulnerabilities affecting government services highlights the expanding attack surface. My observation is that organisations often underestimate the criticality of seemingly routine industrial assets, leaving gaps that sophisticated attackers exploit. Prioritising asset criticality alongside vulnerability counts is essential for a realistic risk strategy.

Strengthening Wireless Network Security

Wireless networks have emerged as a key vulnerability vector in industrial systems. Enabling 802.11w (Management Frame Protection), upgrading to WPA3, and continuous monitoring are critical steps. In my experience, many industrial organisations overlook wireless security until after an incident, despite its potential to compromise OT operations, credentials, and control system integrity.

Implementing a Multi-Phase Protection Strategy

Nozomi Networks recommends a structured security approach:

  • Maintain up-to-date threat intelligence for proactive risk reduction.

  • Prioritise anomaly detection and rapid response.

  • Integrate regional and industry-specific threat intelligence.

  • Conduct regular wireless network audits.

  • Enhance vulnerability management with actionable metrics.

  • Fortify defences against botnets and large-scale cyber campaigns.

  • Collaborate with specialised security partners for comprehensive protection.

From my perspective, the most effective strategies combine technology, process, and collaboration—ensuring both operational continuity and cyber resilience.

The Value of Strategic Partnerships

Cybersecurity for industrial systems is a team sport. Mitsubishi Electric exemplifies a proactive approach by partnering with OT cybersecurity leaders like Nozomi Networks, Dispel, and TxOne. Certified PSIRTs and adherence to global standards ensure that industrial operators can remain informed and resilient. Collaboration amplifies organisational capabilities and ensures critical infrastructure remains protected against increasingly sophisticated attacks.

Conclusion: Proactive Protection is Non-Negotiable

Industrial systems are facing unprecedented cyber threats. My professional insight is that security cannot be reactive; it must be embedded into every layer of industrial operations. High-risk assets must be identified, protective measures implemented, and continuous monitoring enforced. By combining exposure management, wireless security, and strong partnerships, organisations can safeguard operational continuity, public safety, and national infrastructure.

Securing Industrial Systems: Managing Cyber Threats in OT and IoT Environments